RCR 80V Front Fork Top-Off Guide

RCR 80V Front Fork Top-Off Guide

This guide explains how to add fork oil to the front fork on the ONYX RCR 80V. 


Video created by Bryan Meyer, our 80v fork whisperer! 


Before You Begin (Safety First)

Before starting:

  • Work on a flat, stable surface.
  • Turn the bike off.
  • Make sure the bike is secure before loosening the fork caps.
  • Have a second person hold the bike steady while the front wheel is lifted.
  • Do not place your hands or feet beneath the front wheel while it is suspended.
  • Do not completely remove both fork caps unless the bike is properly supported.
  • If the bike becomes unstable at any time, safely lower it before continuing.

Tools & Materials Required

  • 19 mm wrench
  • Fork oil level tool or fork oil syringe
  • 15W fork oil
  • Small scissor jack

Note: Equivalent tools with the same specifications may also be used.


Step-by-Step Instructions


Step 1: Lift the Front Wheel

  1. Position the small scissor jack beneath the bottom service plate of the bike.
  2. Slowly raise the bike until the front wheel is approximately 5–10 cm (2–4 inches) off the ground.
  3. Verify the bike is stable before continuing.

Step 2: Loosen the Fork Top Caps

  1. Using the 19 mm wrench, loosen both fork top caps.
  2. Alternate between the left and right fork, loosening each gradually.
  3. Only loosen the caps enough to create space for the fork oil tool.

Do not completely remove the caps.


Step 3: Add Fork Oil

  1. Use 15W fork oil.
  2. Insert the fork oil tool into one fork tube.
  3. Add approximately 25 ml of fork oil.
  4. Repeat the process on the opposite fork.

Each fork leg should receive approximately 25 ml of 15W fork oil.

Important

Do not overfill the forks. Excessive oil can negatively affect suspension performance and ride comfort.


Step 4: Tighten the Fork Caps

  1. Carefully tighten both fork caps.
  2. Tighten each side evenly using the 19 mm wrench.
  3. Torque the fork caps to 25 Nm.

Step 5: Lower the Bike

  1. Slowly lower the scissor jack until the front wheel rests on the ground.
  2. Remove the jack.
  3. Compress the front suspension several times to circulate the new oil.

Step 6: Test Ride

Take a short, controlled test ride and verify:

  • The suspension feels smoother.
  • Fork movement is even.
  • Ride comfort has improved. 
    • Related Articles

    • RCR 80V Front Brake Reservoir Top-Off Guide

      This guide explains when and how to top off the front brake reservoir on your RCR 80V, and what braking feel is considered normal. Braking Design Overview (Important Context) The setup on the 80V was intentionally designed to offer more modulation ...
    • RCR 80V BMS App Guide

      This guide explains how to update the Battery Management System (BMS) firmware on the RCR 80V battery. Important Notes (Read First) Current BMS firmware version: v1.6 The battery case and bike frame are metal, which can interfere with Bluetooth You ...
    • RCR 80v Controller Update Guide

      This guide explains who needs a controller update, why it’s required, and how to complete the update step by step. Important Notes (Read First) Controller updates are only required for Batch 1 & Batch 2 orders Shipped between September 28th and ...
    • RCR 80V Charging Troubleshooting Guide

      This guide consolidates all common ONYX RCR 80V charger issues into one step-by-step reference, covering charging failures, overheating, fan issues, display problems, and safe servicing. Follow the sections in order to diagnose and resolve most ...
    • RCR 80V Complete Start-Up Guide

      This guide walks you through everything you need to get your RCR 80V ready to ride, from unboxing to unlocking Off-Road power modes. Follow the sections in order for the smoothest first experience. 1) Assembly Guide Video: This step covers getting ...